Huanan Heavy Industry Technology Co., Ltd.
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Material and specifications of main parts
| Item | Specification & Materials details |
| Master cylinder: | 35# forged steel |
| Piston: | Φ750mm alloy chilled cast iron |
| Auxiliary cylinder: | Φ160mm 2 pieces |
| Container cylinder: | Φ160mm 4 pieces |
| Front beam: | 485 mm thick+15mm(table),500mm tick, material: 45# steel |
| Outlet: | short axis 170mm x long axis 210mm |
| Slider base: | thick 260mm 45# steel |
| Movable beam: | thick 270mm 45# steel |
| Tie rods: | Φ210mm 45# steel quenched and tempered |
| Insulation seat: | ZG35 |
| Container outside cover: | 5CrMnMo forged steel heat treatment |
| Container liner: | H13 Forged Steel Heat Treatment |
| Stem : | H13 Forged Steel Heat Treatment |
| Dummy block: | H13 forged steel heat treatment |
Advantages of short-stroke back loading structure
1. The extrusion stroke of the short-stroke extruder is notably shorter than that of conventional extruders, resulting in a reduced frame opening. This design enhancement significantly increases the rigidity of the stress frame, surpassing traditional extruders by 30%.
2. By decreasing the volume of the main side cylinder, hydraulic oil usage is minimized. This reduction enhances both speed and pressure control accuracy while also shortening the time required for pressure adjustments. Consequently, energy consumption is lowered, and the impact of oil during pressure relief is mitigated.
3.Eliminating the gasket circulation system not only reduces reactive operation time but also diminishes the power consumption of the production line. As a result, non-extrusion time is reduced by 15%.
4.Implementation of a translation manipulator powered by a servo motor contributes to a 15% decrease in non-extrusion time.
Application Field
1.Construction Industry
2.Industrial Trade
3.New Energy Industry
4.Photovoltaic Industry
Our hydraulic aluminum extrusion machine is versatile and finds applications across various industries. Aluminum profiles produced by this machine serve diverse purposes such as roofing, walling, constructing doors and windows, framing, creating reticulated shell structures and grid structures, supporting glass curtain walls, building awnings, pedestrian bridges, manufacturing interior and exterior decorative panels, partitions, ceilings, suspended ceilings, railings, and handrails. Additionally, they are utilized for decoration in both industrial and civil buildings. These profiles are also employed as materials and structural components, as well as in the construction of storage containers and formwork, delivering excellent results across a wide spectrum of applications.
Technical Characteristics and Specification
1. The key parts of hydraulic aluminum extrusion machine (container, extrusion pad, shear blade, ingot feeder) have mature structures and low failure rate.
2. The equipment has small impact and vibration, and is not prone to oil leakage.
3. The equipment has fast response, high efficiency and short non-extrusion time.
4. The equipment has high precision and the extrusion speed can be accurately controlled (±0.1mm).
5. The equipment has a high degree of automation and intelligent production, which reduces the requirements for operators and maintenance personnel.
Technical Date
| 1000MT/1100UST Technical Parameters | |
| 1.Standard Billet Size: | |
| Outer diameter: | Φ127mm |
| Length: | 400-680/750mm |
| 2.Extrusion capacity : | |
| Machine extrusion force: | 21Mpa 1000T(1100UST) |
| 3.Dimensions of mold base cavity: | |
| Diameter: | Φ250mm |
| Depth: | H260mm |
| 4.Equipment dimension | |
| Mechanical size: | L9500mm×W3200mm×H3900mm |
| Overall weight: | 55T |
| Total Power: | 182.5KW |
| 5.Motor | |
| Main oil pump: (Hilectro brand) | HP12981-G102W-R1P4 |
| Liquid cooling driver | Hi300-90KW |
| 6.Hydraulic pump |
|
| Main oil pump: (Germany Rexroth) | A15VSO210 variable pumps |
| Auxiliary pump:(Tokyo Keiki) | SQP43-60-38 |
Shipment Pictures
Workshop show
FAQ
Q1: How is the quality of Huanan Brand machine and the service life?
Huanan Brand is one of the best equipment for extrusion manufacturers in China. According to the feedback of old customers, under normal circumstances, the life of the machine can reach 15 years or more. Many well-know aluminum manufacturers are also our cooperative customers.
Q2: How to choose the right type machine ?
Please tell to us what kind of products you make ?Provide the profile sectional drawing dimensions ,we will according your size to calculate the suitable machine size.
Q3. Will Huanan provide installation service?
When the aluminum extrusion machine arrives at the customer's factory and meets the installation conditions, we will send technicians to the site to install it and train customer employees on how to use the equipment correctly.
Q4:What is the delivery time of Huanan Machines?
For ordinary small-sized machine such as 600-1000MT, 30 days; middle-sized machine such as1250-1800MT, 45-60 days, for big-sized machine such as 2000-3000MT, 180 days.More than 3000MT, half year to one year delivery date. We could also design and make the whole production line for our customer, around 3-10 months.
Q5: What services Huanan can do for you :
Huanan will do professional One-station services
(pre-sales, in-sales, after-sales service system):
Technical consultation and support;
Making a complete production proposal based on customer’s needs;
Design/manufacturing/inspection/uploading/shipping/all original documents services;
Installation/technology training and support/maintenance in a life time.